In the fashion industry, particularly in leather goods, shoe and saddle factories, where leather is cut with a cutting die, it is important to keep the dies in order and preserve them properly, improving efficiency and ensuring high-quality production.
Workshops are often full of sets of cutting dies hanging on the wall or stacked in cardboard boxes one above the other, making them difficult to find and easily damaged.
Managing cutting dies in the correct way is a challenge.
The solution is provided by the ABC dies storage, both horizontal and vertical, specially designed for cutting dies storage.
How to store and organise cutting dies in the cabinets
The dies are placed in horizontal or vertical cabinets according to a specific system to keep them even more organised and make them easier to find.
Some criteria for subdivision the dies are as follows:
- Series: each series is arranged in one or more drawers;
- Type: large or small dies;
- Article model: divided into drawers by the item produced.
With a clear organisational system, each die has its own designated place without being stacked on top of others, and the operator can locate it in a few moments, reducing search times.
Furthermore, small dies can be placed inside larger ones, optimising storage and making the best use of each drawer.
Horizontal Cabinet: Store cutting dies in an orderly manner
Horizontal cabinets are the ideal solution for companies wishing to keep their dies well organised and easily accessible. The models available are many and comes in different widths to suit every available space in the company.
The drawers are 35 mm high and allow all the cutting dies to be stored on a single level without being damaged by being stacked on top of another one.
Furthermore, they are fitted with slides which guarantee its smoothness even when fully loaded. Depending on their width, each drawer has one or two ergonomic plastic handles that make them easy to open and close.
The available range are:
- The 18-drawer range, 100 cm high, ideally positioned next to the press machine. There are 5 models available, each with a different width and stock capacity ranges from 2.6 to 12.7 m².
During the cutting process, the operator finds the dies neatly arranged in the drawers of the cabinet and has a sturdy painted metal shelf.
The load capacity of each drawer is 30 kg. - The 27-drawer range, 140 cm height, designed to store a larger quantity of dies. The ideal position is in the storage department or leaning against the wall in the production department. In the case of large companies, the dies are stored in the warehouse and an operator selects the cutting dies required for production.
Here too, we have five models available in different widths, with storage capacities ranging from 3.9 to 19 m². The load capacity of each drawer is 30 kg. - A range with castors with 18 drawers, which can be easily moved on level ground from one department to another.
The storage capacity of the drawer unit ranges from 4.9 to 9.6 m². There are three models available, each with different width, and the load capacity of each drawer is 20 kg.
Vertical Cabinet: quick access and archive of bulky die
For companies with bulky dies to handle, such as those used in belt or saddlery, or companies that need to store a large quantity of dies, vertical cabinets are the ideal solution.
These cabinets utilise height, allowing many dies to be stored in the space of a Euro pallet.
The cutting dies are hung with hooks on the perforated panels in the drawers and are clearly visible and recognisable, minimising the time needed to find the die.
There are three models available, which vary depending on the type of die to be stored: 19, 32 or 80 mm. The storage capacity ranges from 12 to 48 m². The cabinet always has the same external dimensions, only the size and depth of the drawers change.
The load capacity of each drawer is 50 kg.
Safety first: the Stop&Go system
All models in the ABC dies storage, both horizontal and vertical, are fitted with the Stop&Go system.
This system allows only one drawer to be opened at a time, thereby preventing the centre of gravity from shifting and the unit from tipping over. Consequently, there is no need to anchor the unit to the wall or floor: the user’s safety is guaranteed.
Horizontal or vertical cabinet? The comparison
| Horizontal 18 drawers | Horizontal 27 drawers | Horizontal with castors | Vertical | |
|---|---|---|---|---|
| Dimensions | L 39 to 148 cm
W 57 cm H 100 cm | L 39 to 148 cm
W 57 cm H 140 cm | L 64 to 115 cm
W 57 cm H 100 cm | L 117 cm
W 77 cm H 195 cm |
| No. drawers | 18 | 27 | 18 | 10 o 20 |
| Cabinet capacity | 2,6 to 12,7 m² | 3,9 to 19 m² | 4,9 to 9,6 m² | 12 to 48 m² |
| Recommended position | next the press machine | storage department | next the press machine | storage department |
| Horizontal 18 drawers | Horizontal with castors | |
|---|---|---|
| Dimensions | L 39 to 148 cm
W 57 cm H 100 cm | L 64 to 115 cm
W 57 cm H 100 cm |
| No. drawers | 18 | 18 |
| Cabinet capacity | 2,6 to 12,7 m² | 4,9 to 9,6 m² |
| Recommended position | next the press machine | next the press machine |
| Horizontal 27 drawers | Vertical | |
|---|---|---|
| Dimensions | L 39 to 148 cm
W 57 cm H 140 cm | L 117 cm
W 77 cm H 195 cm |
| No. drawers | 27 | 10 o 20 |
| Cabinet capacity | 3,9 to 19 m² | 12 to 48 m² |
| Recommended position | storage department | storage department |
The simplest way to choose: the horizontal cabinet, whether the standard version or the one with castors, is the recommended choice for standard-sized dies, to keep to hand whilst cutting near the press machine; the vertical cabinet, on the other hand, is ideal for bulky dies or for those who want to store a large number of them in a small space.
Advantages of optimised storage with Cabinet for Cutting Dies
The advantages of using horizontal and vertical cabinets in the department are:
- Maximising space: Horizontal and vertical cabinet make the most of available workshop space, reducing footprint and leaving more space for other equipment or operations.
- Improved time and methods: Keeping the dies tidy and easily accessible allows them to be found in a matter of moments, increasing overall productivity and reducing operating costs.
- Extended cutting die life: Proper storage prevents damage to the dies due to accidental dropping or overlapping, thus extending their life, and ensuring consistent cutting results.
The effective storing of cutting die can make the difference between efficient production and a slowed-down process. Investing in specially designed horizontal and vertical cabinet for die storage not only helps to keep in order in the workplace, but also optimises the available space in the department by improving time and methods in the company.
By choosing the storage solution best suited to their needs, companies in the fashion industry achieve higher quality results by preserving dies and improving departmental space.
FAQ
Do ABC dies storage to be anchor to the floor or wall?
No. Thanks to the Stop&Go system, only one drawer opens at a time, so there is no need to anchor them. Operators can work safely.
Where should the cabinet for cutting dies be positioned in the workshop?
The horizontal cabinet with 18 drawers are perfect for positioning next to the press machine.
The horizontal cabinet with 27 drawers and the vertical cabinets, on the other hand, are ideal in the storage area for storing large quantities of cutting dies.
How should dies be organised in the drawers?
By series, type or model of the item produced. Small cutting dies can be stored inside larger ones, further optimising space.
Which cabinet should I choose for bulky cutting dies?
The vertical cabinet, with cutting dies hung on hooks on perforated panels, is the most suitable solution, for example for belts, saddlery or the automotive sector.